State Of The Art In Bar Code Scanners

Product barcodes are read by barcode scanners in more everyday situations than most of us realize. One of the most familiar uses of this technology is with barcodes on product packages at grocery stores. When we buy something a bar code scanner scans and reads the barcodes on each package. Product information such as product name and unit cost is automatically read and processed by the stock control system. A short description and the amount of each item is automatically added to your bill as each new item is scanned.

When you buy a product such as a can of soup or a box of cereal, it alerts the stock control system to the fact that the item was purchased. This allows the control system to maintain a current record of how many of each item is still available for purchase. As long as the entire inventory was entered correctly in the first place, this allows your inventory control to be automatic and constantly up to date.

Consider a practical example of using this system. Suppose you own a small business, and are tracking inventory manually. You would typically total up your sales at the end of the day and update your records. This is a time-consuming and unreliable process. The use of a bar code system allows you to automatically update your stock control database each time an item is added or removed.

It is important that each item has its own unique bar code. Items that don't already have a bar code can have a unique one generated for them by the stock control software. You then use a bar code printer to print out the code which can then be attached to the item.

The three most prevalent kinds of bar code scanners available now are:

1. The Wand Scanner - The most basic type of bar code scanner is the "wand". This is a pen-type scanner that needs to be kept in contact with the bar code when scanning it. The wand emits a light which is reflected off the bar code and then decoded by the system to identify the item.

The wand system works well in most applications, and it is by far the least expensive type of bar code scanner. A typical wand costs about 1/10th the price of a laser gun, and about 1/5th the price of a CCD scanner.

But wand scanners have their limitations. In order to get an accurate scan the wand must be held at a fairly precise angle relative to the bar code. It must also be slid across the bar code at a speed that is neither too fast nor too slow. And all wand bar code scanners have a resolution limit. If a bar code has a resolution that is significantly finer than the wand scanner, the scanner will not be able to read it correctly. For example, a 10 mil wand cannot read a 5 mil bar code. It is important to keep this in mind when purchasing a wand scanner.

2. The CCD Scanner - The charged coupled device or CCD scanner is a significant step up from the wand scanner. Similar to the wand scanning device, a CCD reader needs to directly touch the barcode label for it to be able to register the information. Unlike the wand scanner, however, the user does not have to move the scanner across the label. The user merely puts the scanner next to the reader and engages it. The CCD scanner then takes a picture of the barcode, digitizes it, and decodes it.

Of the various types of bar code scanners, CCD readers are the easiest to use, and are available in widths from about 2 inches to 4 inches. A CCD reader is about four times the cost of a wand, but only about one third the cost of a laser scanner.

A new barcode technology similar to CCD is called FFO (Fixed Focus Optics). And FFO scnner is a non-contact reader which can read barcodes from as much as 20" away. They are also able to read two-dimensional barcodes which are going to become more widely used in the future.

3. Laser Scanners - A beam of light is used by a laser scanner in order to scan the bar code label. Instead of moving the scanner you move the bar code across the scanner. The scanner does not have to actually touch the bar code label in order to read it. The scanner will automatically read the scan whenever a bar code is held in front of it.

Such a system has benefits in a variety of situations. For instance, because the scans are accomplished with great speed, it is possible to embed laser scanners inside of conveyor systems. When items pass by rapidly, scanning takes place automatically. In a retail environment, the clerk merely moves each item over the glass to engage the scan. Such a system can easily keep pace with a clerk who simply moves objects from one side of the scanner to the other other. Laser systems are much more rapid and accurate than any other widely-used alternative.

No matter what your ideal scanning system might be today, you need to make certain that you buy a stock control system that allows you to take advantage of future developments in bar code technology. This will allow you to keep your system updated without having to replace the entire system in the future.

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